Distance Measurment Sensors

Ultrasonic Distance Sensors for Industrial Applications

Ultrasonic distance sensors provide reliable non-contact measurement for industrial automation, level monitoring, conveyor positioning, and roll diameter measurement. Migatron’s ultrasonic sensors are built for accurate distance ranging in demanding environments, helping OEM engineers and maintenance teams measure solids, transparent liquids, moving equipment, and material buildup without contact.

​​Built for Industrial Distance Ranging

Reliable Object Detection

From boxes and pallets to vehicle bumpers and robotic arms, Migatron’s ultrasonic ranging sensors detect objects of any color, shape, or material—even in humid or dusty conditions.

Non-Contact and Maintenance-Free

Ultrasonic sound waves provide accurate distance readings without touching the object—ideal for applications where dirt, water, or vibration would compromise other sensors.

Rugged and Durable

Designed for factories, packaging lines, and outdoor equipment, our self contained sensors feature sealed housings and are built to operate in humid or corrosive environments.

Analog Output for Control Systems

With voltage or current analog outputs (0–10V or 4–20mA), our sensors connect directly to PLCs, HMIs, and motor controllers for real-time feedback in automation systems.

Benefits of Migatron Distance Sensors

  • Works on Any Surface: Ultrasonic technology detects transparent targets, reflective surfaces, or targets of any color.
  • Rugged Build Quality: Our sensors feature durable enclosures, short-circuit protection, and sealed connectors for long-term industrial use.
  • Flexible Integration: Available in multiple housing styles, adjustable sensing ranges, and can fit legacy systems and new designs alike.
  • Fast Response Time: Enables real-time control decisions in high-speed processes and collision prevention.
  • Simple to Configure: Some models are pre-calibrated at the factory, while others allow field-adjustment for custom detection windows.

Level Measurement in Bins and Hoppers

Ultrasonic sensors can monitor fill levels in bins and hoppers without contacting powders, pellets, or bulk solids. This supports better inventory visibility and process control while reducing wear associated with contact-based measurement methods.

View Level Measurement Sensor

hopper level with ultrasonic sensor
roll diameter measurement with an ultrasonic sensor

Roll Diameter Measurement

In unwind and rewind processes, ultrasonic sensors can track roll diameter without touching the material. This helps improve process timing, replenishment planning, and tension-related control decisions.

View Roll Diameter Sensor

Bulk Material Measurement on Conveyors

Ultrasonic sensors can be used to monitor material buildup, product height, or changing bulk profiles on conveyor systems. Their non-contact operation makes them useful in applications where contact measurement would be impractical or prone to wear.

View Bulk Material Sensor

bulk material level detection on a conveyor with an ultrasonic sensor
conveyor belt alignment with ultrasonic sensors

Conveyor Positioning and Sway Detection

Ultrasonic sensors can measure distance to conveyor components, detect positional changes, and help monitor conveyor sway or alignment. This supports more consistent automation and improved equipment control.

View Conveyor Positioning Sensor

How to Choose an Ultrasonic Distance Sensor

Selecting the right ultrasonic sensor depends on the application’s sensing range, target characteristics, mounting position, output requirements, and environmental conditions. Migatron offers standard ultrasonic sensors for industrial distance measurement with options suitable for integration into PLC’s and automated equipment.

View our Ultrasonic Sensor Selection Guide

Featured Ultrasonic Distance Ranging Sensors

Trusted Performance in Automation

For decades, Migatron has been a reliable partner in industrial automation. Our ultrasonic ranging sensors are trusted in environments where consistent performance is non-negotiable—from robotics to logistics to harsh outdoor sites.