Ultrasonic Tank Level Sensors
Tank Level Monitoring With Ultrasonic Sensing
Ultrasonic sensors are designed for liquid level measurement in tanks, vessels, totes, drums, and separators. Migatron’s tank level sensors enable non-contact level sensing across a wide range of tank materials and sizes, helping operators reduce downtime and automate inventory management, even in Hazardous Locations or Explosive Atmospheres when using Intrinsically Safe models.
Built for Demanding Applications
Our Intrinsically Safe Ultrasonic Sensors are certified for use in hazardous gas or dust environments classified as Zone 0, 1, 2, 20, 21, or 22 for ATEX/IECEx, and Class I, II, or III for C-UL-US when used with approved intrinsic safety barrier(s). They’re engineered to perform in flammable gas and vapor environments typical in upstream, midstream, and downstream oil & gas operations.
No moving parts. No contact with the liquid. Migatron sensors use ultrasonic sound waves to deliver precise level readings without risk of corrosion, buildup, or mechanical wear.
Whether installed on steel API tanks, 55-gallon drums, plastic totes, or fiberglass vessels, our ultrasonic tank level sensors adapt to your setup. With adjustable sensing ranges and analog outputs, they work across varied heights and diameters, even with sloped or domed tank tops.
Designed for use in exposed locations, our sensors operate reliably in wide temperature ranges, high humidity, and dusty or corrosive environments. Many models are fully sealed and IP67-rated for added protection
Tank Level Monitoring Considerations
Before selecting an ultrasonic sensor, review the tank and application details that can affect performance.
Important considerations include:
- Tank height and required sensing range
- Liquid or material being measured
- Hazardous area classification
- Required output signal
- Mounting location and available space
- Foam, vapor, turbulence, or condensation
- Internal obstructions such as ladders, pipes, fill streams, or agitators
- Need for continuous feedback, alarm points, or pump control
For best results, the sensor should be mounted with a clear path to the target surface and positioned to avoid false echoes from tank walls, fittings, or internal structures.
Find the Right Tank Level Monitoring Solution
| Tank Design | Application | Sensing Needed | Suggested Sensor |
|---|---|---|---|
| Chemical storage tank | Non-contact liquid level monitoring for acids, caustics, solvents, additives, and process chemicals | Non-contact continuous level feedback using a 4-20mA signal | RPS-429A-IS |
| Hazardous location tank | Intrinsically safe tank level monitoring in areas with flammable gas or vapor found in the oil and gas industry | Intrinsically safe non-contact level measurement with international hazardous area approvals | RPS-409A-IS2 |
| Water or wastewater tank | Monitoring holding tanks, lift stations, sumps, treatment vessels, or process water tanks | Continuous level feedback, pump control feedback, overflow prevention, or low-level alerts | RPS-409A |
| Small tank, tote, or drum | Short-range liquid level monitoring for compact tanks, IBC totes, drums, and small process vessels | Non-contact level detection where mounting space, sensing distance, or tank openings are limited | RPS-426A |
| Day tank or batch tank | Monitoring refill points, drawdown, batching, or supply level | Continuous analog feedback, refill alerts, or relay control when paired with a controller | RPS-401A |
| Large storage tank or tall vessel | Monitoring larger tanks or vessels that require longer sensing distances | Long-range continuous level measurement | RPS-4000 |
Need Help Selecting a Tank Level Sensor?
Every tank level application has different requirements. Migatron can help review your tank size, material, mounting location, output needs, and hazardous area classification to recommend the right ultrasonic sensor for your system.
Common Tank Level Sensors
- Analog Voltage Output
- IP67 Sealed for Harsh Environments
- Ex ia Highest level of intrinsic safety
- Analog Output 4-20mA 2-Wire Current Loop
- Various Sensing Ranges
- Ex ia Highest level of intrinsic safety
- Input Voltage 20-30VDC
- Analog Voltage Output
- PVC Housing with Chemical Resistance
Proven Sensor Technology for Safe Tank Monitoring
Migatron’s ultrasonic sensors are trusted in automation, level monitoring, and SCADA integration throughout the oil & gas sector. Our ultrasonic tank level sensors are easy to install, require minimal maintenance, and deliver years of reliable service.
- Crude Oil Storage Tanks
- Diesel Fuel & Oil Monitoring
- Towing Tanks
- Separator & Treater Vessels
- Diesel and Fuel Storage
- Lubricant Oil Tank Monitoring
- Ingredient Fluid Level Detection
See How Our Ultrasonic Sensors Solve Real-World Challenges
Level Control For Caustic Liquids
See how Migatron sensors are used for monitoring the liquid level of a warm acid bath and provide a continual status report to process control.
